The key pins (red) and driver pins (blue) are pushed towards
the front of the lock, preventing the plug (yellow) from rotating.
The tubular key has several half-cylinder indentations which align
with the pins.
The protrusion on top of the key fits into the rectangular
recess in the lock, causing the indentations to properly align
with the pins. When the key is inserted, the gaps between the key
pins (red) and driver pins (blue) align with the shear plane
separating the plug (yellow) from the outer casing (green).
With the pins correctly aligned, the lock may turn.
A tubular pin tumbler lock, also known as Ace lock or "axial
pin tumbler lock" or "radial lock", is a variety of pin tumbler lock in
which 6-8 pins are arranged in a circular pattern, and the corresponding
key is tubular or cylindrical in shape.
J.A. Blake is credited with patenting the first tubular lock in 1833.
Walter R. Schlage
continued the development of the tubular lock. He was awarded 11
patents, and his improvements made the tubular lock what it is today.
Tubular locks are commonly seen on bicycle locks, computer locks, and
a variety of coin-operated devices such as vending machines and
coin-operated washing machines.
Security
Tubular pin tumbler locks are generally considered to be safer and
more resistant to picking than standard locks, though there are several
ways to open them without a key. Even though the pins are exposed,
making them superficially easier to pick, they are designed such that
after all pins are manipulated to their shear line, once the plug is
rotated 1/6 to 1/8 around, the pins will fall into the next pin's hole,
requiring re-picking to continue. As such, picking the lock without
using a device to hold its pins in place once they reach their shear
line requires over a dozen complete picks to unlock and relock.
Such locks can be picked by a special tubular lock pick with a
minimum of effort in very little time; it is also possible to defeat
them by drilling with a special “hole saw” drill bit. Standard tubular
lock drill bit sizes are .375" (9.53 mm) diameter and .394" (10 mm)
diameter.[1] To prevent drilling, many tubular locks have a middle pin
made of hardened steel, or contain a ball bearing in the middle pin.
In 2004, videos circulating on the Internet demonstrated that some
tubular pin tumbler locks could be easily opened with the shaft of an
inexpensive ballpoint pen (e.g. BIC brand) of matching diameter. Trade
website BikeBiz.com revealed that the weaknesses of the tubular pin
tumbler mechanism had first been described in 1992 by UK journalist John
Stuart Clark (see Kryptonite lock).